Taking order from marketing / Merchandising division:

 

Marketing/Merchandising division supplied fabric orders to the planning and

control division by a specific format.

 

Analyzing the orders:

 

After getting the fabric order, this section analyzes the orders according to buyers

Order   quantity, type of orders (i.e. type of fabric, color to be dyed etc.), delivery

date   etc. This section plans for required quantity of fabric to be knitted (order

quantity   + l0% of the order quantity), knitting balance, fabric to be dyed, dyeing

balance ,  RFD (ready for delivery), RFD balance, delivery fabric & delivery

balance   etc.

 

Planning for knitting:

This section plans for knitting production. Following parameters are important for

the planning of knitting the fabric -

 

                  Order quantity  ( required amount of fabric to be knitted )

                  Type of fabric to be knitted  (S/J, rib, interlock)

                  No of machine to be used

                  Type of yarn used

                  Resources of yarn

                  Fabric GSM, width etc

 

 

Planning for dyeing the fabric:

Production planning for dyeing is called *Batch plan". Batch plan is prepared

According   to the batch no, fabric construction, color, width, GSM and priority of

delivery  etc and written in a batch card.

 

 

Planning for finishing the fabric:

Finishing schedule are same as the dyeing. After dyeing, materials go to the finishing section

'with the batch plan. Finishing data is written to the batch card an is informed to the planning   section. However, this section always forces to all   the departments tofinish all the work within the delivery time given by the buyers. Thus, it plays a very important role in the success of the company.

 

 

Planning for Garments:

After the finishing process the finished fabrics are ready for producing garments.

For the production of garments this fabric has to passed through some process-

 

·            Laying

·            Cutting

·            Sorting

·            Sewing

·            Finishing

·            Packing etc